Industrial Applications
 

 Machine tooling may have the best economic gain of any Deep Cryogenic Process. Steel punches, dies, broaches and gears exhibit exceptional wear qualities after processing. Such a significant gain is so possible that records indicate as much as 500% gain in productivity before wear becomes an issue. Again as with all metals processed, structural and dimensional stability remain consistent, further enhancing the benefits of Deep Cryogenic Processing.

 

Everything that wears can benefit from processing. Chain saw blades and band saw blades cut far longer between sharpening and as with all other products, once processed, never need processing again.

 

Deep cryogenics is a one-time process; meaning that once your product has been treated, never will that product need be treated again and the benefits will last the now extended life of the product.

 

Tooling dies have remarkable ability to withstand wear and distortion. Extending the life of a die allows it to produce significantly more products during its life. Making replacement intervals longer results in lower production costs associated with manufacturing and higher profits for every die processed.

 

The use of cryogenics on tooling provides manufacturers with the possibility of huge savings.  More and more manufacturers are realizing that not using cryogenic processing creates huge amounts of waste and lost work.

 

The cost of tooling usually represents between 6 and 20 percent of the selling price of an object.  Deep cryogenic processing can cut the cost of tooling in half, presenting the manufacturer with a built in competitive advantage. 

 

Key Benefits

 

  • Improved tool wear resistance
  • Reduced tool grinding time less stock removal
  • Lower metalworking temperatures
  • Stabilize and relieve residual stresses
  • Tighter tolerances with finer finishes
  • Decreased tooling costs
  • more competitive and profitable

 

Treatment Candidates

 

  • Broaches
  • Cams
  • Carbide Cutters
  • Chain Saws
  • Chippers
  • Circular Saws
  • Counter Sinks
  • Crushers
  • Cutters
  • Dies
  • Drill Bits

 

  • End Mills
  • Extruders
  • Face Mills
  • Grinders
  • Hammer Mills
  • Hobs
  • Hog Mills
  • Key Cutters
  • Knives
  • Milling Inserts
  • Molds
  • Pipe Reamers

 

  • Punches
  • Roughing Mills
  • Router Bits
  • Shear Blades
  • Shredders
  • Scissors
  • Slitters
  • Slurry Pumps
  • Taps
  • Twist Drills
  • Welding Electrodes

 

 

 
Copyright 2007 SpecE30. Site designed and maintained by Adzen
Joomla Templates and the Joomla Book